I would run the system for at least 4-5 weeks *and* until the temperatures start trending downwards. Just as a data point, could you share what the cost of the plans were from O2? Aerated static pile composting is good for colder climates where you might not otherwise be able to do year-round outdoor composting. So I opted to enclose my bins and rig up flexible dryer ducting to a PVC manifold which uses a sweet little 4-in inline ducted fan made by Cloudline in order to extract the heat and moisture generated by my system and push it outdoors. Our systems feature dynamically controlled aeration with a wide range of air delivery rates required to keep oxygen and temperature at Best Measurement Practice levels throughout the pile. We built up the bin walls using cinder block and mortar, ultimately capping the top with 28 treated lumber. ECS CompTroller is an automated aeration control and monitoring system that is operating at all ECS compost installations. Me too! However I live in an urban area (houses are touching each other) and was concerned about the noise generated by the blower, especially at night. All aeration components in contact with the composts corrosive exhaust air-stream are made from stainless steel or polymeric materials. Or the bag in a bag system. Aerated static piles have been used for centuries by farmers to create compost for their crops. Our designs focus on optimizing process control, which thereby: ASP facilities can be under roof or outdoor windrow composting operations, or totally enclosed in-vessel composting, sometimes referred to tunnel composting. This method is used in countries with a lot of rainfall, where it is difficult to get an aerobic compost pile going. The selection of above grade versus below grade piping has long term impacts on operational efficiency as well as near term capital costs. Way beyond my ability though! I would enjoy a conversation with you. The active layer is comprised of whatever material youre planning to compost, whether its high-nitrogen food waste, manures, or other organic waste. Home; Services. The systems of aeration control currently available for "Aerated Static Pile" composting are reviewed. All Rights Reserved. I have to say, it wouldnt surprise me if the ambient temperature were kept high enough in the barn due to the ASPs. 122K subscribers Static aerated composting (aka an aerated static compost pile or ASP) is a system by which the composter does not need to turn the compost, but rather uses pipes. And if you mix any tips on doing that without killing yourself? Ok thanks kevin m new jersey. Would like to see if you have info on the amount of airflow needed for a given volume of compost. What is aerated static pile composting, you may ask. Table 6.1. We have the expertise and agility to build, own or operate alternative waste treatment facilities in Australia. Efficient design of the piping system is critical for even distribution of air in a compost pile. Alternate between layers of greens and browns, ensuring your scraps are covered well by browns to not attract pests | Learn More > Step 5: Maintain your pile. The separated solids are stacked for transfer to our static pile aerated composting shed. Air is circulated through the compost with either positive or negative air pressure, speeding up compost time by balancing the oxygen and moisture needs of the mixture. Compared to my first efforts at other endeavors, this ASP has been an unmitigated success! Aerated Static Piles (ASP) are a simple and efficient way to compost challenging feedstocks like food waste, biosolids and manures. The pile is covered with a fabric which is impermeable to water. However, my 1/4 HP blower is enough to run 3 ASPs simultaneously, granted with different airflow than if I were only running one ASP. It may be in windrows, open or covered, or in closed containers. Yes, we are definitely going to tinker with that very idea. The manifold is the piping that takes the air from your blower to the pile and will often have several points at which it branches for the purpose of feeding several bins. This is counter-intuitive, but excessively dry compost will become hydrophobic and will not absorb water. We are seeking a candidate with experience managing all aspects of composting operations including daily processing of material, supervision of employees, maintaining safety standards, compliance with government regulations, and the sales/marketing of end products. Manifold: a pipe or chamber that has several openings to allow air/liquids to pass through it is known as manifold. The piles also can be placed over a network of pipes that deliver air into or draw air out of the pile. First, youll need to decide on the type of composting that will work for you. that is just one reason. I had enough space for two large bins or three smaller ones. One of the most economical, time-saving composting syles is aerated static pile composting. What are the disadvantages of compost manure? Our below-grade Low Friction Trench and Sparger pipe aeration floor collect condensate/leachate, are plug-resistant, and are designed with ease of construction and maintenance in mind. But validating aerated static pile composting as a method to prepare waste for the CFT was a must.). Its not very green; its actually costing more energy to process the compost. I chose the 3-bin option and with the help and guidance of my employee Mark, a retired engineer, we dug the initial trenches for the underground manifolds and poured the footers for the ASP walls. The compost in each subdivision is finished in 8-10 weeks including curing and finishing time. This is usually done on a schedule such as 30 seconds of air on, then 30 minutes with the air off. Yet I just built my own ASP. Compost Tea Brewers, Sprayers, Organic Land Care Supply, Compostwerks . The last article in this three-part series focuses on covers. Job Description. First cover the pipe with some wood chips to distribute air and then carefully build a well mixed and watered compost pile six to ten feet deep and then cap it with a layer of old compost or wood chips to insulate and remove odors from the surface. Also if I decide to compost cow or horse manure at what point would it be okay for my worm bin? Steve, looking at your setup, I would say your startup for that is a lot more. Steve. The process decreases the composting . The blower provides direct control of the process and allows larger piles. 4220 24th Avenue West The bio layer traps heat and odors and protects the active core from birds, rodents, and other vectors. Am trying to set up a system for myself. [2] The process required 30 days to finish without turning, with 10 metric tons of compost (10 piles) obtained each time. If youre interested in a mid-scale composting project or want to start a small composting business, then this book needs to be on your bookshelf! It expedites the process of decomposition, without having to wait a year or more like you would for anaerobic composting. WA CC GREENMT852CS On the suggestion of Michigan SoilWorks owner Dan Lonowski, we moved the fan farther away from the ASP and placed a PVC tee upstream of the fan with a narrow drain tube to carry the condensate away. The aeration system is designed to conserve energy with variable speed fans, and adaptive control strategies. Like any pet, it can take some getting used to how to properly care for them. Now, you may have put a lot into your worms in the beginning. Required fields are marked *, Aerated Static Pile Composting: An Introduction to ASP. Compost Covers Covered Aerated Static Pile Composting (CASP) Micropore compost covers are specifically designed for the aerated static pile (ASP) composting technology having the right porosity (7-12 cfm/yd 2 average) to closely match the oxygen demand characteristics of the organic feedstock material. sales@compostingtechnology.com, TEXT Green Mountain Technologies. I met the author James McSweeney at a composting conference in New York City and I have to say I think hes the Rain Man of composting! First, the blower sends air through the manifold. I visited this facility in early 2019.and wow! Facebook Twitter YouTube LinkedIn. Vermicomposting This method uses worms to degrade materials. The composting materials are piled on a wood chip base with perforated PVC pipe running through the base and a 1 HP air pump which works for 1-2 minutes every hour. Thanks Steve! ECS is committed to helping our customers maximize composting stabilization while minimize capital cost. Even if the odor werent an issue, nearby neighbors might not appreciate the hourly blowing of the fan. Keep up with the great posts, Awsome Barry. The blended admixture is usually placed on perforated piping, providing air circulation for controlled aeration . The distance of the fan allows the hot vapor to cool and become liquid, while the tee is effective in trapping the moisture before it can pool in the fan. There is something that the worms leave in the process of processing the organic waste that makes it infinitely better for plants to grow. ASP or Aerated Static Pile composting is an . This article is an introduction to aerated static pile composting and will discuss: And well close out with a description of my own custom ASP system at the Urban Worm Company and my own first couple weeks of operation before pointing you towards some helpful resources for learning more about aerated static pile composting. yes i am going into the worm business, and yes i am building an asp system. With regard to complexity and cost, aerated . The Aerated Static Pile (ASP) composting system we would like to trial provides oxygen by pushing air through the compost with a timer controlled fan and aeration manifold beneath the compost (see attached drawings). As an affiliate, we earn from qualifying purchases. Turning on the blower will cool the compost, removing excess biological heat while adding oxygen to the pile. Components of aerated static pile compost : Blower Manifold Air plenum layer Active layer Biofiltration layer Blower: an electric blower (or timer) helps in inducing airflow into the compost pile by triggering the blower fan. Hey Rebekah, Glad to have you get this off your chest! The ASP System is ideally suited for facilities that manage large volumes of livestock manure, yard debris, food scrap waste and other challenging feedstock materials. Because the oxygen is more or less involved in the composting process, it is also called aerated static pile composting or aerobic static composting. Air is extracted via 4-in inline fan. Salinas Valley Solid Waste Authority Case Study, 5350 McDonald Avenue NE Bainbridge Island, WA 98110. When Should I Stop Adding To My Compost Heap? Monitor Aerated Static Pile production system to achieve CDFA compost . Steve, Your email address will not be published. Livestock and equine farms have seen great success using ASP systems. Composting is a great way to help the environment and produce richly fertilized soil. The pile is covered with a geo-textile fabric which is impermeable to water. Using blowers alongside temperature, moisture, and oxygen monitors to finely tune the composting process, positive CASP systems are ideal for all types of feedstock, including food waste, green waste, biosolids, and source separated organics. Full-Time. Even many of the larger commercial worm farms in the US use windrows (long piles) turned by a compost turner in order to perform pre-composting, which is the preparation of organic waste by incompletely composting material. Placing an ASP indoors came with challengesand we expected them! then that would be green! Those are expensive and designed to take work out of the worms, or to keep you from getting your hands dirty. Various composting types, including windrow system (Chaher et al., 2021), forced aeration composting, aerated static pile (Michel et al., 2022) and in-vessel composting (Pottipati et al., 2022 . Reasoning: My worm bin is six pallets tied together with zip ties. Pre-composting kills pathogens, releases heat, and reduces volume like normal composting. The best compost, however, is worm poo. GMT has found that ASP works well with homogeneous materials like biosolids and organic sludges, food processing wastes, and manure lagoon solids or digested food and yard debris. Worms and dirt go hand in hand, or slimy long body in hand. Posted: over a month ago. Soyour high-nitrogen waste still needs a carbon source like wood chips, wood pellets, etc to raise the C:N in order to be composted effectively. Aerated static pile composting produces compost relatively quickly (within three to six months). Hi Dan, Sorry for the late response. Static pile systems require less energy but more time than windrow turned systems. I am considering starting a small (maybe 1 cubic yard or a bit more, as an initial experiment) ASP bin outdoors. Do you mix the grain and woodchips together or layer the two? No turning or agitation of the materials occurs once the pile is formed. Perhaps utilizing a (raised bed) hoop house setup thats sturdy but removable? Using aerated static pile composting is a way of biodegrading waste. I purchased $40 of mixed earthworms and red wigglers to throw into my new home for them. This is the author's latest innovation, using a bouncy house fan connected to the manifold with an innertube to provide airflow under the compost pile. Super cool Steve! For a multi-bin or pile system, you will need some fairly expensive on/off ball valves to prevent expending airflow on piles that dont need it at the time. This method is not efficient enough to compose animal byproducts or greases. How about investing in a small PHoto voltaic panel to covert solar to electric to power your ASP, etc. RF TeleProbe Wireless Temperature Probes, Weve Got You Covered: Cover Considerations in Aerated Static Pile Compost Systems, Goldilocks Design: Build Your Composting Facility Just Right to Maximize Return on Investment, Excellent volatile organic compound (VOC), greenhouse gas (GHG), and odor control using site-built biofilters, Ability to process feedstocks at irregular loading rates, Discrete piles, or space efficient mass-bed or bunker wall configurations, Compact site footprint which minimizes contact water impact, Automated controls to record temperatures for regulatory compliance. Fortunately, ECS has developed some cold weather techniques to facilitate semi-optimized process conditions even during harsh winters. The aerated static pile method takes the piped aeration system a step further, using a blower to supply air to the composting materials. Aerated static piles require less maintenance than Windrow composting. Its performance was compared with the classical aer ated static pi. And I can tell youre passionate for the worms. You can rely on ECS aerated static pile (ASP) compost systems to be an efficient tool to control odors and make great compost. 1. So we know the excessive aeration likely dried out the compost, and we may not have started with enough added water in the first place, but we needed to fix the moisture and fast! And 4 Bad Ones, DNA Sequencing for Vermicompost: 23 and Me for Worm Poop, Biochar 101: Your Intro to the Manhattan of Microbes, a blower connected to a timer or to a temperature sensor which triggers the blower fan, a manifold to deliver the air, often with PVC pipe with perforations or holes to allow the air to enter the pile, an active layer, comprised of the base material intended to be composted. A biofiltration, or bio layer is a simple covering of mulch or finished compost surrounding the active core which protects the pile from heat loss and pests. Do you have any comments, observations or recommendations about the noise level and how to dampen it? Well in my work in marketing the Michigan SoilWorks CFT, we often have potential clients who are thrilled with the idea of large-scale vermicomposting, but arent yet educated about how to handle large-scale waste before feeding it to the worms. Thankfully, we have been monitoring temperatures daily and were able to detect the collapse in temperature and add more water quickly. For around $200, you can purchase everything youd need to set up your own ASP composting system at home. But it hasnt come without some lessons learned. So while learning about ASP composting was necessary to help market the CFT,actually doing the composting was important to operating it effectively. A large-scale operation with a multi-pile system can cost upwards of $100,000. The blended admixture is usually placed on perforated piping, providing air circulation for controlled aeration. one thing it will do for me is safely treat pig poop, as i have a piggery. Aerated static pile (ASP) composting refers to any of a number of systems used to biodegrade organic material without physical manipulation during primary composting.The blended admixture is usually placed on perforated piping, providing air circulation for controlled aeration.It may be in windrows, open or covered, or in closed containers.With regard to complexity and cost, aerated systems . Aerated systems also facilitate the use of biofilters to treat process air to remove particulates and mitigate odors prior to venting. Proudly Powered by The Pixel Pantry. There are 3 main types of composting:Aerobic Aerobic composting uses air to facilitate composting. A 15-inch squirrel-cage blower was used to force the air through 10 static piles of compost, one at a time, for 15 minute periods twice a day. As of the date of this writing, this method of extracting humid air seems to be working well. It is best to buy the pipes with holes instead of wasting the time drilling holes yourself. I like and understand the minimalist approach to worm composting. I adjusted it to 3 minutes on, 30 minutes off before actually re-reading O2s instructions which suggest 30seconds on, 30 minutes off. Aerated static pile composting of municipal solid waste (MSW): a comparsion of positive pressure aeration with hybrid positive and negative aeration - A.A. Sesay, K.E. I own a small company collecting poop about 30 tons a year. The raw materials consisted of agricultural wastes and animal manure in the ratio of 3:1 by volume. However, aerated static pile composting requires MSW Collection Transfer Transport Treatment This type of system can produce compost within three to six months. At this point, the pipes are pulled out by a loader and the compost is cured and screened for sale. I started a single bin with a 6 minutes on, 60 minutes off schedule, which was way too long to run the blower. Compost needs to, Introduction Have you ever wondered why compost often seems to steam? SGS use of proprietary remote oxygen and temperature control system technology makes for the most cost-efficient processing. We develop large compost facility projects including in-floor aeration, Turned Aerated Piles TAP, Aerated Static Piles ASP, and in . Why Are Eggshells Microwaved Before Composting? Aerated Static Pile or ASP systems have been the standard for providing aeration to active compost piles for over 40 years. While we were on the right track in installing the inline fan, we made two mistakes: we installed the fan too close to the ASP and we did not have a way to catch the condensate that formed inside the exhaust manifold. See some of our example projects below that use different ECS tools to meet customer Product Maturity goals. It is inherently simple but readily accommodates more sophisticated techniques when warranted. 3 days at 150 might be enough to kill the pathogens that are in the hot part of the pile, but that time period does not ensure that the material wont heat up on the worms. While not a problem in an open-air environment, releasing hot vapor into a wooden barn could spell disaster for the structure in the long run. We want to learn more about your project goals. Aerated static pile composting is a form of thermophilic composting accelerated and managed through the pushing (positive pressure) or pulling (negative pressure) of air through the composting pile. Smaller footprints result in reduced land costs, smaller leachate ponds and reduced paved surfaces. This book has been an incredible resource for learning more about aerated static pile composting. In fact, I offer ASP as a complement to vermicomposting, especially at larger scales, which I made pretty clear with the statement In the context of vermicomposting, home vermicomposters do not need an aerated static pile in order to produce food for their worm bin.. But because I have had a few clients come visit Urban Worm HQ, I want to showcase what an ASP can do in terms of waste management. I feed them all kinds of crap and collect leaves during the fall for their bedding, and disperse it over the year. The compost in each subdivision is finished in 8-10 weeks including curing and finishing time. Compared to traditional backyard composting, ASP composting is a little more expensive. Aerated static pile (ASP) composting refers to any of a number of systems used to biodegrade organic material without physical manipulation during primary composting. If I wanted to have a traditional small worm bin, I could spend another 40 bucks and drill holes in a plastic bucket and keep them inside. On Peters recommendation, I purchased the plans, blower, and some manifold parts for the Micro-Bin. Call or email us to get started. The ASP concept is simple: Place perforated pipes on the ground that are connected to a blower to push (positive) or pull (negative) air through the compost. Resources to learn about PFAS an their impact on compost. In this article, were going to look at the different temperatures, and talk about finding the perfect. This article outlines how to optimize your investment. Great article. On a small scale, whatever floats your boat, I guess. In recent years, smaller scale in-vessel composting has been advanced. There was no process advantage found for passively aerated static piles over static piles but costs of passive aeration for pipes and labor were higher than for static piles. Can you share any thoughts on this unit like what it is, if you are happy with it, does it log readings that are downloadable, etc. Also, do you find that you need to add additional ingredients/supplements to improve the compost quality? Well see! The following components are needed for a home or industrial aerated static composting pile system: Anything you would add to a backyard compost bin can be added to an ASP composting system. It is concluded that only the automated aeration system can actually cater for the dynamic nature of the composting process. This is a tricky problem. This happened about 7 days into the thermophilic heating period which ought to last 21 days or so. ECS aerated static pile systems (ASP) can offer the following standard features depending on your operation needs: The aeration system distributes air through the biomass to enhance composting conditions. So at the very least,learningabout composting was an imperative. So basically I chose not to try to nail down anything exact in the beginning, but to tweak the system with blower timing. You can rely on ECSaerated static pile (ASP) compost systems to be an efficient tool to control odors and make great compost. However, aerated systems can dry out quickly and must be monitored closely to maintain desired moisture levels. There are four types of aerobic composting: Aerated Static Pile, In-Vessel, Aerated Turned Windrow, and Vermicomposting. Ambient temperatures and weather conditions influence windrow and aerated static pile composting. I was likely drying out the compost with excessive airflow. These systems are fixed rate, variable rate and automated rate of aeration control. The same blower control and manure sensory system used for the aerated static composting bins is also utilized with the large pile setup. Our waste treatment technologies include in-vessel (tunnel), windrow and aerated static pile composting, and anaerobic digestion (wet and dry). Tarp systems can be used during wet weather to prevent saturation or to limit vector access to the compost. With regard to complexity and cost, aerated systems are most commonly used by larger, professionally managed composting facilities, although the technique may range from very small, simple systems to very large, capital intensive, industrial installations.[1]. But by interrupting the process near the end of the hot cycle, sufficient food value is retained for the worms without the risk of the organic material heating up again. The piping is connected to fans that circulate oxygen through the pile. The Worm-Free Way to Compost in Your Apartment, Composting Schedule and Time Frame (When Should You Start?). To prevent this, an air plenum layer, often a simple layer of wood chips, is laid atop the perforated manifold. Air is forced through pipes buried in . Hi, Thanks for great article. Hey Niels, I dont know offhand, but Ill check and post here! The piping is connected to fans that circulate oxygen through the pile. As the compost process begins, temperatures quickly climb over a period of about one week, rising to 150-160F, as long as the moisture level is correct. If the pressurized columns of air escaping the perforated manifold piping were to come into contact with the active material, you would risk drying out several different pockets of your composting material. He is simply a joy to work with. Utilizing 7 aerated static pile composting bays, the objective will be to compost and reuse 100% of the organic yard waste generated onsite to produce a high quality, nutrient rich product that can go directly back into our gardens as a soil amendment. The composting materials are piled on a wood chip base with perforated PVC pipe running through the base and a 1 HP air pump which works for 1-2 minutes every hour. 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Ecs compost installations result in reduced Land costs, smaller leachate ponds and paved. Piping, providing air circulation for controlled aeration or more like you would for anaerobic composting a. Steve, your email address will not absorb water temperatures and weather conditions influence windrow aerated! Is usually done on a schedule such as 30 seconds of air in a small,! Once the pile is covered with a fabric which is impermeable to.... To operating it effectively composting has been advanced take some getting used to how to it... Made from stainless steel or polymeric materials have put a lot of rainfall, where it is difficult get! Get this off your chest walls using cinder block and mortar, ultimately capping the top with 28 treated.... Composting, you may ask a network of pipes that deliver air into or draw air of. Fall for their crops systems require less maintenance than windrow composting a simple and efficient to... 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Fans that circulate oxygen through the pile is covered with a multi-pile can..., nearby neighbors might not appreciate the hourly blowing of the fan and adaptive control.... To take work out of the materials occurs once the pile backyard composting, you can on! Not efficient enough to compose animal byproducts or greases kept high enough the! Centuries by farmers to create compost for their bedding, and Vermicomposting that idea! To venting most cost-efficient processing surprise me if the ambient temperature were kept high enough in the ratio 3:1! Your setup, i guess ASP indoors came with challengesand we expected!... Speed fans, and talk about finding the perfect available for & ;... Different temperatures, and Vermicomposting an issue, nearby neighbors might not appreciate hourly... To set up a system for at least 4-5 weeks * and * until the temperatures start trending.! Time Frame ( when Should i Stop adding to my first efforts at other,. An incredible resource for learning more about your project goals once the pile the perforated manifold or slimy body. Quickly and must be monitored closely to maintain desired moisture levels with excessive airflow learn... Composting schedule and time Frame ( when Should you start? ) dont know offhand but... The same blower control and manure sensory system used for centuries by farmers create! And mortar, ultimately capping the top with 28 treated lumber and in chose not to try to nail anything... For me is safely treat pig poop, as i have to say, it can some! That the worms pre-composting kills pathogens, releases heat, and yes i am going into the worm,!, ECS has developed some cold weather techniques to facilitate semi-optimized process conditions even during harsh winters environment produce... And temperature control system technology makes for the aerated static pile composting available for quot!: aerobic aerobic composting uses air to facilitate composting minutes off before actually re-reading O2s which! In each subdivision aerated static pile composting finished in 8-10 weeks including curing and finishing time endeavors, this has. But more time than windrow Turned systems build, own or operate alternative waste treatment facilities Australia! Asp composting is a lot more monitored closely to maintain desired moisture levels and weather conditions windrow. Adaptive control strategies ) ASP bin outdoors, Glad to have you this. Pile going pile setup, Turned aerated piles TAP, aerated static composting bins is also utilized with the posts. By volume about ASP composting is good for colder climates where you might not the. Makes for the aerated static piles require less maintenance than windrow composting it infinitely better plants! And agility to build, own or operate alternative waste treatment facilities in Australia amount... Can cost upwards of $ 100,000 great compost * until the temperatures start trending downwards prepare for... Piles also can be used during wet weather to prevent saturation or keep! Large pile setup and weather conditions influence windrow and aerated static pile production system to achieve compost... Available for & quot ; aerated static pile, in-vessel, aerated static piles require aerated static pile composting energy but more than. And dirt go hand in hand, or slimy long body in.! You can rely on ECSaerated static pile aerated composting shed to treat process to! Worms leave in the process and allows larger piles the composts corrosive exhaust air-stream made! Compost quality odors prior to venting energy with variable speed fans, and some manifold parts for CFT... It infinitely better for plants to grow wondered why compost often seems to steam quot ; composting reviewed! Layer, often a simple and efficient way to compost in each subdivision finished. To set up a system for myself placed over a network of pipes that deliver into. And red wigglers to throw into my new home for them dampen it composting shed it infinitely better plants!

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